• Setup- program and operate field devices such as
• level meters, flow meters, VFDs,
• Modulating pneumatic valves etc.
• Design process control systems with PID loop
  programming
• Modify existing programs for different
  applications.
• Design user friendly Human Machine interfaces
• Design and execute automation projects
• Program, troubleshoot and maintain continuous signal field devices such as level
  meters, VFDs, temperature sensors, pressure
  sensors, modulating valves etc
• Establish communication between two or more
  PLCs
• Design process control systems with PID controls
• Set-up. Program and troubleshoot Electro-
  pneumatics sytems.
  

COURSE DETAIL

Module 1: PLC SET-UP, PROGRAMMING AND TROUBLESHOOTING

(Subject to modifications to fit Client need)
Software: RS Logix 5000,RS Logix 500, RS Linx

• Introduction to PLCs
• Basics of electricity and magnetism with
  practical wiring sessions of relays and
  contactors.
• PLC set-up and wiring( with Control Logix,
  Compact Logix, Micrologix and SLC 500
  PLCs)
• Configuration of PLC IP Address.
• Introduction to ALLen Bradley PLC
  softwares: RsLinx, RSLogix 500 and RSLogix 5000
• Establishing communication with PLCs using RS Links
• Programming applications and navigation through Allen Bradley RSLogix 500 and
  5000 software.
• PLC programming with ladder logic with
  RS Logix 500 and 5000
• I/O configuration (Hardware
  configuration)
• Establishing communication between
  with PLCs using Ethernet IP (basics)
• I/O configuration (Hardware
  configuration)
• Downloading and uploading to
  PLCs(Retrieving programs from PLCs)
• Data types and files
• Introduction to IEC 1131 standards
• Electrical continuity versus logical continuity
• Applications of discrete inputs with PLC’s
• PLC timer and counter concepts,
  programming and applications
• Hands on practical exercises and simulations
• Wiring, set-up, programming and calibration
  of field devices such as pressure transmitters,
  level transmitters, temperature transmitters
  etc
• ALLEN BRADLEY PLC troubleshooting with
  software.
• Program, troubleshoot and maintain continuous signal field devices such as level
  meters, VFDs(PowerFlex and others), temperature sensors, pressure sensors,
  modulating valves etc
• PLC troubleshooting and maintenance
• Set-up, Wiring and Configuration of Variable
  Frequency Drives.(VFDs)
• Introduction to Process control using PID loop
  programming(with practical sessions)
• Open and close loop controls
• PID programming
• PID tuning

Module 2: HMI/SCADA Design

Software: Advanced, RS View, FactoryTalk Studio, RSLinx

• Introduction to HMI systems
• Getting Started on RS View/FactoryTalk
  Studio
• Security and passwords
• Object properties and animations
• Alarms
• Bars and trends
• Tags e.tc
• Integrating a HMI project into a PLC
  project
• Defining communication Parameters
• Using the Tool bar
• Object properties(Events, animations etc)
• Creating a Tag Database
• Security and password of screens
• Adding Screens
• Text lists
• Recipes
• Bar graphs and sliders
• Trends
• Alarms
• Faceplates
• Creating automatic data logging files
• Troubleshooting a HMI Terminal and Application

Module 3: Electro-pneumatics Systems

• Introduction to Electro-pneumatic systems
• Electro-pneumatic diagram
• Basics of electro-pneumatics
• Electro-pneumatics programing with Add-on
  instructions in RS Logix 5000 Software
• Basic principles of compressed air supply,
  production, and distribution
• Structure and function of pneumatic devices
• Basic principles pneumatic valves, cylinders and
  solenoid coils
• Reading pneumatic diagrams
• Fundamentals of control and modulating