
AUTM 500 – INDUSTRIAL NETWORKS AND SYSTEM INTEGRATION.
This course is designed to give trainees an in –depth of industrial networks and system integration. It includes practical demonstrations with live PLCs, HMIs, Drives and
other field devices. At the end of this training, trainees are expected to be able to:

- Have a deep understanding of leading fieldbus systems such as Modbus, PROFIBUS,
PROFINET, Ethernet/IP, ControlNet and DeviceNet. - Integrate PLCs and HMIs from different manufactures in a control system.
- Configure and write programs for communication between PLCs from the same
manufacturer and different manufacturers. - Configure OPC Clients and Servers to interface with PLCs.
INTRODUCTION TO FIELD BUS SYSTEMS
Modbus, Profibus, ControlNet, DeviceNet, Interbus etc.
MODBUS
- Introduction to MODBUS TCP and RTU.
- Physical Layer
- Register Structure
- Function Codes
- Master, Slave, Client and Server device Concepts
- Configuration of a MODBUS TCP and RTU device. (VFD, Soft starters, PLCs)
- Reading and Writing Data from a generic Modbus Device
- Controlling an AC Drive with MODBUS RTU/TCP, DeviceNET and ControlNET
- Connecting an HMI/SCADA system to a PLC with Modbus.
- Communication between PLCs using MODBUS TCP and RTU
SIEMENS FIELDBUS SYSTEMS: PROFINET and PROFIBUS
- Introduction to PROFINET and PROFIBUS DP
- Understanding the Master/Slave and Client/Server Concept
- Controlling AC Drives with PROFIBUS
DP - Communication between PLCs and
remote IOs using PROFIBUS - Communication between Siemens
PLCs (S7 300 to S7 300,S7-300 to S7
1200) using S7 Communication (PUT
and GET,BSEND and BRECV) using
PROFINET - C0mmunication between Siemens
PLCs using PROFIBUS DP. - Communication Between Siemens PLCs using Open User Communication
(TSEND,T_RECV,TCON,TDISCON) - Communication between PLCS using PROFINET- IO Controller and IO-device for remote
communication - Configuration of S7 300 Communication Processor
- Communication between Siemens and Third Party PLCs (Allen Bradley and Schneider)
- Connecting Siemens PLCs to OPC Server Applications
ALLEN BRADLEY FIELDBUS SYSTEMS: ETHERNET/IP, CONTROLNET,DEVICENET and MODBUS
- Introduction to Common Industrial Protocol(CIP): DeviceNet, ControlNet, Ethernet/IP
- Understanding the Master/Slave and Client/Server Concept
- Controlling AC Drives with Modbus RTU
- Communication between Allen Bradley PLCs (CompactLogix to Control Logix) using
Produced and Consumed Tags - Communication Between CompactLogix and Control Logix PLCs using MSG instructions
- Communication between Micrologix ,CompactLogix and ControlLogix PLCs
- Communication between Allen Bradley and Third Party PLCs (Siemens and Schneider)
- Connecting Allen Bradley PLCs to smartphones, Tablets and other Web-enabled devices for
remote monitoring. - Connecting Allen Bradley PLCs to OPC Server Applications
SYSTEM INTEGRATION
- Communication between PLCs from different manufacturers
- Connecting HMIs to third party
PLCs - Introduction to OPC Servers
- OPC Server Configuration to
connect PLCs from different
manufacturers - Connecting OPC Clients(SCADA) to
an OPC Server - Configuring an OPC UA Server
- Connecting OPC UA Server to an OPC UA Client
Requirements
Basic Knowledge of PLC programming and Configuration
